Service

Header Customization

Headers are key components for connecting PCBs, ECUs (electronic control units), and zone controllers in vehicles. As ADAS and EV systems become more complex, vehicles need more ECUs, sensors, and control modules. This creates a higher demand for customized header solutions.

  • Maishideyou offers customized headers to provide reliable connections between PCBs, zone controllers, and ECUs.

  • Maishideyou supports SMT processes and automated assembly solutions to help ensure accurate mounting, stable connection performance, and consistent product quality.

Header Customization
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Design and Integration Customization

When customers upgrade or develop vehicle electronic systems, Maishideyou can customize headers according to pin configuration, space layout, and connection requirements.

Our customized headers can be designed to meet zone controller needs and connect with related components in the system. We also consider available space inside the vehicle and support smooth integration with wire harnesses.

 

Maishideyou works with customers to simplify connections and improve vehicle design efficiency through customized header solutions. Our products help improve compatibility and make assembly easier. We can also help customers solve connection compatibility issues, ensuring customized headers match existing wire ends, connectors, and vehicle systems.

    In-House Capability

    Customizing for Enhanced Performance and Reliability

    Modern vehicles require stable driving performance and reliable electrical systems. Different applications may have different needs for current, voltage, signal, and power capacity.


    • Mastdew customizes headers to support these requirements and help them work reliably in zone controllers and other automotive electronic systems.


    • To improve protection and durability, we can use suitable materials and structure designs for header customization. 


    • These solutions help reduce maintenance needs and improve safety in harsh automotive environments, such as vibration, heat, humidity, and long-term operation.

    Future

    Customizing for Future-proofing or Constraints

    • Mastdew can customize headers with future upgrades in mind. Our solutions can support possible new functions, design updates, or replacement needs in future vehicle platforms.

      As vehicle technology continues to change, modular and standard-compatible header designs can give customers more flexibility when adapting to new technologies.

      We work with customers to reduce design limitations, improve compatibility, and make production and assembly processes smoother. Our customized header solutions are designed to meet current project needs while also supporting future development.

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      • 99.9%

        accuracy achieved

      • 85%

        less heat failure

      • 92%

        lower resistance

    How We Work

    Drawing to Production, in Five Steps

    The APQP framework, applied to every programme — whatever the volume.

    • 01

      Feasibility

      DFM review on tolerances, plating, moldability and terminal geometry.

      48 HOURS
    • 03

      Design & Quote

      3D design, tooling concept and a fixed price for mold and unit cost.

      5 days
    • 03

      Tooling

      Mold and stamping die cut
      in-house on our own EDM and CNC lines.

      25 days
    • 04

      First Article

      T1 samples with a full CMM dimensional report and material certificates.

      7 days
    • 05

      PPAP & Ramp

      PPAP submission, then ramp-up on automated assembly with SPC in place.

      Series
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